Skip to main content

February 11, 2024. More Tribal Knowledge AKA Fresh Meat!

Some Tips and Tricks for the Homebrewer!

What I am about to share with you, I consider superior to the glue down Manhattan type construction. The benefit is that  no glue is  involved, you have a continuous ground plane and you can make circuits very compact!
 
The method of which I speak is the use of Single Sided Copper Vector Board*. Below is what the board looks like. If a component is grounded then it is simply passed through a convenient hole and soldered to the top surface. Don't forget to clip the excess lead length on the other side. 
 
For those components which are not grounded and connected to other components on the insulated other side, these are passed through hole which is reamed around the top surface with a 1/8 inch drill bit so no shorting. I use aluminum pillars, one in each corner and then the assembly can be installed on an aluminum bottom plate, inside a chassis or even on a piece of copper board. It is all about grounding.
 

I am providing the link to save me from having to answer emails on where do I buy this? Previously I simply answered the question from a prior post and said Digi-Key to which I got the usual I can't find it --yep a BTE.

 

But actually our process starts with a chunk of plain old perforated board and the schematic. Step one is to take the actual components and trial fit them around the device. Nearly all of the time I use sockets. But you will see above that the IC (LM380N) is set on the board and the ground pins will be soldered to the top board. These are also heat sink pins.

Usually this process takes several trials so that short direct connections can be made and no (minimum) cross overs. It takes a bit of practice but this can be done quickly.

The next step is to take a digital color photograph of the trial circuit so that when you use the copper vector board you have a photo of where and what goes where.

 

 




Above are some photos of the trial layouts and the additional benefit is that you want a second board -- you have the road map.

 

 

The above is the W7ZOI HYCAS Board with an S Meter and Product Detector and there is only one cross over wire! See if you can spot it? If you did this Manhattan style you might still be working on gluing down pads.


 

 Underside of the HYCAS Board

 

The other Big Bonus is that the Vector Board provides a foundation for a shielded enclosure as shown below.

 

Post Mixer Amp, HB Filter and Transmit Amp. Relay Switched
 

The net result of my approach is a solid circuit, short lead lengths, capabilities for shielding, ease of construction and it doesn't look like a jumbled mess subject to shorts!

A power supply tip for you and that is the use of the LM317LZ regulator. This is an adjustable regulator and super convenient when you want something other than 12 or 5VDC. The Seeed Xiao RP2040 uses 3.3VDC and this would be a good device for a starting place. For a 3.3VDC output then keep the 220 Ohm and the variable resistor is set to 361 Ohms.

 

 
So a  few more tips to use when you homebrew.
 
73's
Pete N6QW

Popular posts from this blog

January 26, 2024. A simple CW Transceiver/Transmitter

Cruise through the lower part of the ham bands bands and what do you hear? Well, FT-8 and CW. Often you will not hear any SSB stations yet go to the lower part of the bands, and it is a cacophony (I love that word) of bad sounding signals and some high-speed keying. Fast is not so much of the issue as is bad, run together and jerky keying. But none the less our hobby started there.    So, you could crank down your ICOM 7300 and watch the waterfall on CW or you could homebrew a radio. Actually, to do CW right you need more thought up front than you do with a SSB transceiver. Often, I will state that a CW Transceiver is much more difficult to build than a simple SSB rig. I published two articles in QRP Quarterly on CW transceivers and all I got was a yawn so maybe history will repeat itself.  Yawn!   30M CW Transceiver with RIT!   Of interest is that the LO is a Varactor tuned LC oscillator using a NE602. Look closely at the RIT circuit which is only activated on ...

March 31, 2024. Happy Easter to those who celebrate this day.

What a great day to Binge on Chocolate and experience the pain of that filling that has been leaking.  I would be in that category with the leaking filling(s) had I not just spent an amount equivalent to one of the fancy new uptown appliance box transceivers on two filling repairs. Well at least I can binge on the Chocolate bunnies without fear of pain. Regrettably everything appears to have jumped in price including the price of parts. Well not so much the parts as the shipping costs.  That notably is seen in the eBay treasures. I spotted a nice heathkit DX-20 for about $50 and the shipping was $65. Likely it is a twofer with part being a way to in effect charge a higher price by inflating the shipping and in part by increased shipping costs. Shipping with insurance across the US was about $150 for this jewel and that was three years ago. 6AM on the Left Coast ~ 20M Easter Sunday! My only hope is the cost of Chocolate Bunnies remains steady although a pound of See's Candies f...

August 30, 2024. A PNP 20M SSB Transceiver

Shown below is the Block Diagram for the 20M PNP SSB Transceiver steered in the  Transmit Mode . The components shown in the dotted block are relay steered so that the block module is single pass and amplifies in a single direction. The Block diagram show steered in Transmit.  Essentially the steering process works so that the IF Module input follows the Balanced Modulator on Transmit and then the input side follows the Receive Mixer on Receive. All done with some relays and a bit of RG174U coax. For those who count things in detail, this block diagram is not unlike what was used for the PSSST Transceiver which can be found on my website . Yes, a warmed over P3ST only using PNP devices. TYGNYBNT. 73's Pete N6QW